Supply customized roll forming machines and profiles: 五月 2015

2015年5月19日星期二

Box-shaped profile roll forming line for racking&shelving

Box-shaped profile roll forming line

I、Introduction of roll forming line
According to market demands , our company has scooped and extended leading cold roll forming technology in Europe,America and Japan, breakthrough box shaped- profiles adopts old processing of cutting ,bending and punching and replaced by automatized roll forming line

The roll forming line integrated with uncoiling -leveling-punching -notching -pressing -cutting-roll forming -cutting &edge folding and numeric bending , which achieves to automatic production , convenient operating , improved production efficiency , reduced production cost and labors etc, all of above merits will gained competitiveness of box-shaped profile production in market .

Lay out drawing of production line

II、 Main features of box-shaped profile roll forming line

1、High production efficiency and low labour cost

Achieves high -speed continuous production from uncoiling to single pieces forming and stacking one-time . All the standards can be changed within 3 minutes .
Automatized industrial control compares with traditional multi-workers and operation , it will reduce labour strength and the whole line just need one operator , remove labour caring , locating and made the operation easier , also reduce labour cost .

2、Material saving ,multiple box-shaped profile produced

Adopts numerical stepless quick adjusting technology, no testing after standards changed ,it can save testing material and cost.

The width, length, height range of box-shaped profiles are customized ,each parameters can be set by operators randomly.

3、Stable quality and good consistency

It adopts automatized production line , less labour operation , the production quality is controlled by machine, with good consistency ,if compare with traditional process , it is possible to punch different holes , logos etc under new cold forming automatized processing technology .

It makes products with hight strength ,light weight, less material , nice appearance etc, all of these merits improved products core competitiveness well.

III、Applied scope：

Michael Lee,Sales manager

Xinxiang Tianfeng Machinery Manufacture Co.,Ltd.

Tel: +86-0373-3526707 +86-13373751826

Fax:+86-0373-3526676

Email: tfm@tfmm.com

Skype: roll.forming100

Web: www.tfmm.cc www.tianfonms.com

Groovy cable tray/ladder roll forming machine made in China

TF Width adjustable cable tray forming machine

1.Groovy bridge roll forming machine craft

Uncoiling –leveling- Looping—Feeding—punching —Roll forming—Cutting –Discharging

2. Groovy bridge roll former components

(1) Un-coiler 1 set

(2) Leveling machine 1 set

(3) Feeding device 1 set

(4) Mechanical punching machine 1 set

(5) Roll forming machine 1 set

(6) Cutting device 1 set

(7) Run out of table 1 set

(8) PLC control system 1 set

3 Roll forming machine Structure and function:

1. Double cantilever gear drives, the producing width of machine is adjust continually, it is possible to change the width and height.

2. Rolling stations is 20 steps ,the main machine consists of AC motor,reducer,high precision liner rail, transmission box on left and right, horizontal adjustment system and rolling moulds. The machine base and transmission adopts welding structure , with hardness treatment, the material of roller is 45# steel.

3. The roll forming craft is made by the special Germany cold roll forming program COPRA; the craft is also made the FEA analysis and check. The structure of the rollers is combined, so the line speed difference and resisting force of roll forming is small. The sheet is easy to feed. All these assure the accuracy and stable of the roll forming.

The production line incloudes uncoiler, leveler, feeding device, punch, punching die(punch hole, press pattern and cutter), final product rack, electric control system, line speed:3-3.5m/min.